Industries

ZUMBACH provides various important industries with dependable in-line and off-line measuring, monitoring and process control solutions for:

Diameter · Ovality · Wall Thickness · Concentricity · Cross Section · Shape · Capacitance · Fault Detection · Spark Testing · Wire Preheaters, and more.

Dependable technology: From single sensors to complete multi-sensor-systems with closed loop control, SQC/SPC data acquisition and event reporting features. All instruments and systems are ready to communicate with your PC or network, over state-of-the-art data links. ZUMBACH systems will help you to improve quality and productivity.

Over many years, ZUMBACH products have earned an excellent reputation in these and other industries:


Wire and Cable

Data
Telecom
Coax, CATV
Special

Foam Extrusion, Jacketing, Rewinding. Single or Tandem Extrusion, Co-Extrusion
Wire and Cable

Process Control
Diameter
Ovality
Capacitance
Expansion
Concentricity

Wall Thickness
Flaw Detection
Spark Testing
Preheating
Temperature Monitoring
In-Line FFT


Wire and Cable

Power
Building
Automotive
Special

Extrusion, CV-Lines, Jacketing, Rewinding. Single or Tandem Extrusion, Co-Extrusion
Wire and Cable

Process Control
Diameter
Ovality
Concentricity
Spark Testing

Wall Thickness
Flaw Detection
Preheating
Temperature Monitoring
Surface Inspection


Fiberoptics Cable

Fibers
Tubing
Cores
Cables

Drawing, Coating, Ribbon/Bundle making. Loose Tubing, Jacketing
Fiberoptics Cable

Process Control
Diameter
Ovality
Flaw Detection

Wall Thickness
Concentricity
Surface Quality


Wire Drawing / Coating

Copper Wire
Steel Wire
Tungsten Wire
Magnet Wire
Specialty Wire

Wire Drawing in general, any material, any diameter. Coating processes, Magnet Wire. Ultra-fine wire measurement, In-Line and Off-Line.
Wire Drawing / Coating

Diameter
Ovality
Profile
Shape

Surface Quality
Flaw Detection


Plastics Extrusions

Tubing
Medical Tubing
Catheters
Pipe, Hose
Profiles

All extrusion processes for round and profile products, single or multi layer.
Rewinding / testing lines
Plastics Extrusions

Process Control
Diameter
Ovality
Width
Profile

Shape
Wall Thickness
Concentricity
Surface Quality


Rubber and Elastomer Extrusions

Hose
Tubes
Rolls
Profiles
Automotive

All extrusion processes for round and profile products, single or multi layer.
Rewinding / testing lines
Rubber and Elastomer Extrusions

Process Control
Diameter
Ovality
Width
Profile

Shape
Wall Thickness
Surface Quality


Hot Processes
Steel + Metals,
Glass and Various

Continuous casting
Hot rolling mills
Bar mills
Rod mills
Finishing mills
Extrusion
Drawings
Casting

Hot processes like casting and rolling in the steel industry or in the glass industry and other processes with high temperatures and/or difficult environments with dust, abrasion, liquids etc. In any case where continuous dimensional monitoring is required.
Hot Processes

Billets
Bars
Rebar
Rod
Shapes
Seamles pipes
Strips
Slabs

Diameter
Ovality
Width
Thickness
Shape
Position


Cold Processes
Steel + Metals

Peeling
Bar turning
Grinding
Straightening
Polishing
Rolling
Drawing
Extrusion
Coating
Braiding
Taping
Testing (NDT)

In all cold processes from peeling to polishing bright bars or from cold rolling to finished parts, critical dimensions can be monitoring in-line at tightest tolerances.

For wire drawing see special heading.

Cold Processes

Bar
Shafts
Profiles
Pipe
Tube
Tubing
Semi-products

Diameter
Ovality
Width
Thickness
Poligon shape
Section
Straightness
Edge position
Length


Other Industries

Glass
Food packaging
Cosmetics
Textiles
Cardboard
Your particular solution

Any continuous process or product, where monitoring of outside dimensions or wall thickness monitoring is required and where measurement is only possible with non contact systems.

Other Industries

Process Control
Diameter
Ovality
Width
Profile

Flaws
Wall Thickness
Concentricity
Position

  Examples: Sausage case outside diameter
Food extrusion size
Textile ribbon width
Flow or liquid

Diameter measuring systems reliably monitor and control numerous products and production lines. They collect data, compile SPC charts and QC reports. Assurance of product uniformity and quality is paired with material savings achieved through tight process control.

 

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