KW Fault Detectors - Fault Detection, Surface Inspection

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Your demands for a reliable and flawless detection of extrusion faults and surface defects are ever increasing. This applies to extrusion, jacketing, enameling, drawing, and many other areas. For this reason the use of optical fault detectors ("lump detectors") is very popular. These photometric detectors are able to detect small lumps, neckdowns, and other defects on wires, cable, tubing etc., without being influenced by product parameters, line speed, vibration etc.


Highest Detection Accuracy Thanks to Unique 3-Axis Scanning Technique

KW 32 TRIO

KW 13TRIO (3 axis)

Main Data

  • Complex optics allows
    – min. detectable fault height of 0.01 mm (.0004 in.)
    – min. fault length of 0.2...0.3 mm (.008... .011 in.)
  • Fully digit signal processing DSP
  • Very compact design

 

KW 32 TRIO
KW 32TRIO            KW 32MONO

Important Features:

  • 3 times higher detection reliability (TRIO models) than conventional 2 axis systems
  • Theoretically unlimited life expectancy
  • Non-sensitive to stray light
  • Flexible mounting concept
  • Integrated air curtains for cleanliness of windows
  • Defect classification and printout
  • All data ports like RS-232, RS-422 and RS-485 as well as analog and PROFIBUS DP are available.

[Prospectus as pdf, 528kB]

 

Flexible Installation

The sensor can be installed in any position, standing up, suspended in up-side-down position, horizontally etc. A mobile compact control and display unit can be installed in a flexible manner, as needed.

  • On rotating fixture, mounted directly to the measuring head
  • On the wall, mountable up to 100 m (328 ft.) away
  • As a front panel component
  • Integrated into existing electrical panels
  • As module of 19 in. standard enclosure

 

Main Data:

Principle: Photometry
Light Source: Infrared LED
Max Diameter: Approx. 30 mm (1.18 in.)
Min Diameter: Approx. 0.04 mm (.001 in.)
Max Line Speed: 3000 m/min (9850 ft/min)


Lumps/Neck-Downs

 

 

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