Zumbach WST TEMPMASTER Wire Preheaters

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Excellence in Inductive Wire Preheating: Extrusion lines producing communication wire require optimum and repeatable conditions in order to produce valuable product at the highest speeds. Inductive preheating is clean and reliable. The adhesion is improved, humidity and other residues are removed from the conductor of data transmission cables. Many insulating materials can not be extruded successfully without preheating of the conductor. Cellular insulating materials require a uniform conductor temperature in order to produce a uniform cell structure and accurate electrical properties.

Main Benefits of Wire Preheating:

  • Better product quality and improved consistency
  • Dielectric properties of the insulation material are more uniform and the process conditions are reproducible
  • Improved cell structure for foamed and foam skin insulating material
  • Higher line speeds are possible thanks to lower stress within the insulation material
  • Shorter start-up times
  • Control of the bonding of the insulation material to the conductor
  • Uniform conductor temperature maintained even during ramping phases
  • The aging characteristics of the insulation are improved substantially through better uniformity
  • Oil and water residues on the conductor surface are cleaned away by evaporation
WST In-Line
 

Your Advantage:

  • Better product quality
  • Shorter start-up times
  • Less scrap
  • Higher line speed

Important Features:

  • Appropriate preheater for any application
  • Micro processor based
  • Automatic self-checking feature
  • Network ready
  • Display of all relevant data
  • Temperature measurement and control


Preheater On-Line With Other Zumbach Measuring Instruments

All Zumbach preheaters can easily be integrated into existing lines. Existing data ports allow networking with host systems and can be configured for "multi-drop" applications. Numerous other Zumbach measuring instruments offer comprehensive solutions for process monitoring and automatic optimization.

System Configuration


Maindata

  WST TEMPMASTER 206FV
Frequency 400 Hz
Power 8.3 kW
Diameter Range 14..28 AWG (0.32..1.63mm)
Line Speeds 120..5600 ft/min (37..1707m/min)

 

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