Eccentricity and Concentricity Measurement
and Diameter Measurement of LAN, Telephone, Coax, Mini Coax, RF
Cable
ODEX® 10 -
Highly Advanced, Extremely Accurate, and Comprehensive Gauging
System for the Market. Modern Design incorporates Fast and Sophisticated
Signal Processing.
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ODEX® 10 (Pat. pend.) is a novel concept from ZUMBACH
for very accurate and reliable monitoring of insulation diameter and
conductor eccentricity/concentricity during extrusion or other insulating
processes of ferrous and non-ferrous conductors. ZUMBACH's extensive
experience with thousands of inductive EX-TEST and METREX® monitors,
and ODAC® laser diameter sensors led to this most advanced
system. The ODEX® measures eccentricity, diameter
and ovality within a few microns (1µ = 0.001 mm [.00004 in.]). In
applications of modern data cables CAT 5...8 and many other cable products,
this often decides if the product passes or fails Quality Control Requirements.
Because of the outstanding linearity, the ODEX® can be
mounted stationary in most applications and without the need of a servo
or mechanical tracking system to keep the product centered.
The acquisition of the outer diameter in two
axes is achieved with high frequency laser scanning technology
while
the measurement of the inner conductor position is performed inductively,
utilizing several measuring coils.
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Key Advantages
- Very fast !
• 4 x 1200 magnetic readings per second
• 2 x 1200 optical readings per second
• 1200 synchronized concentricity values per second
- For outside diameters as small as 0.08 mm (.003 in.)
- No recalibration
- As easy to operate as a diameter gauge
- Extremely compact - only 110 mm wide (4.3 in.)
- Flexible - works on ferrous and non-ferrous conductors
- True minimum wall measurement
- Easy installation
- Advanced digital signal processing (DSP)
- Robust and insensitive to dirt
•Superior immunity to dirt, like ZUMBACH laser gauges
• No servo mechanisms needed
- RS and PROFIBUS DP versions
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Visualization and Networking
The concentricity and diameter data can be utilized in several
ways:
| 1. With USYS 200 processor |
| 2. With USYS 2100 processor |
| 3. With USYS 8100 CELLMASTER® or
JACKETMASTER processors |
| 4. Direct processors or PLC networking
via: |
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– serial interfaces |
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– PROFIBUS DP |
| 5. Option: 4 analog outputs with AI 4-ODAC |
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Configuración
para cada presupuesto
Salidas analógicas integradas, interfaz serie y el moderno sistema PROFIBUS
DP permiten todas
las configuraciones imaginables.
Únicamente la sonda de medida
Con procesador incorporado y comunicación bidireccional
al ordenador central o API.
Sistema completo
Sistema de medida ODEX® con procesador USYS.
Puede ser utilizado con otros captadores
Main Data
| Measuring principle |
Dual plane laser scanning and inductive
principle, combined |
| Diameter range |
0.08 ... 10 mm (.003
... .4 in.) |
| Min. conductor diameter |
0.05 mm (.002
in.) |
| Line speed |
Unlimited |
Diameter accuracy
Repeatability
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± 0.1 µm (.000004
in.), averaging time 0.2 s
± 0.05 µm (.000002 in.), averaging
time 1 s |
Eccentricity accuracy
Repeatability |
± 0.5 µm (.00002
in.), averaging time 0.2 s
± 0.5 µm (.00002 in.), averaging
time 1 s |
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