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仲巴赫电子公司作为在线测量系统的先锋。 致力于提供最精确、可靠、全面的工业测量,还有过程控制和生产数据采集的方法。

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革命性地旋转式STEELMASTER SMR测量仪系统。

目前市面上冷轧和热轧领域最好的测量解决方案。

Industries Videos

钢铁热轧冷轧应用的形状测量

仲巴赫可为任何形状的的热轧钢铁型材及各种冷轧型材提供在线非接触式测量
精确的在线形状测量使用光线截面原理及机器视图原理 在生产过程中,金属、塑料或是橡胶产品的各种尺寸以及完整的十字截面都需要持续的测量及监控。仲巴赫PROFILEMASTER®系统提供了精确及经济的解决方案。一至八个激光/摄像头可以持续测量移动物体的截面。

钢铁与金属行业的在线非接触式尺寸测量 热轧测量及质量控制的可靠解决方案

在热轧冷轧及冷处理的生产过程中,仲巴赫测试系统有丰富的应用和经验。典型的应用领域有热轧上的线材、棒材、无缝钢管、型材及焊接管的生产,也有冷轧上的削磨、拉直、抛光等工艺。同时如果需要工艺控制,我们也能提供内部闭环控制系统。

3D细丝在线测量解决方案

仲巴赫ODAC®三轴测径仪可持续高精度测量细丝。60来年,已经有90000多台ODAC测径仪被成功使用。从国际大企业到小型工厂,ODAC®测径仪被应用在各个不同行业。ODAC®不仅代表了非接触式尺寸测量,更意味着对恶劣环境的不受影响、高精度及可靠精密的设计。USYS通用处理器同时提供数据采集处理及显示。

QC Bar Measurement & Data Recording ODAC-USYS

ODAC® – Laser Diameter & Dimension Measuring Gauges
Highest accuracy, robustness, reliability and functionality distinguish all the laser measuring heads from ZUMBACH. Known for precision, quality and ease of use the laser measuring heads are among the best of their class. The technological basis considered for these measuring heads is always of the latest cutting edge technology combined with intelligent and powerful measured value processors which facilitate a simple and flexible integration. Our long-standing experience as a pioneer of in-line measuring technology, combined with high production figures result in a product with an excellent price-performance ratio.

USYS – Universal Data Acquisition, Processing & Display Systems
The USYS processors are available with special "Bar" Software. This feature makes it suitable for non-continuous processes such as Test Lines (NDT) for steel and metal rod and bar, for tube and pipe, and for peeling and centerless grinding of steel rod and bar. The family of ODAC® laser diameter measuring heads allows an optimal measurement of diameter or ovality according to choice. Depending on the kind of process a controller can be used e.g. for automatic compensation of wear etc. The start and end of a bar can be suppressed and the setting is adjustable. The measuring statistics can be applied to individual bars.

REBAR measurement like never before with PROFILEMASTER® Systems from ZUMBACH

ZUMBACH Electronics, a leading supplier of non-contact measuring technologies for the metal and steel industry, introduces its newest PROFILEMASTER SPS 80 gauge for in-line measurement of any rebar type. Sophisticated capabilities allow the measurement of rebar products in hot rolling processes. With a unique processing feature, the full contour of a rebar is captured and the cross section is extracted in such a way that core diameter, rib height, width and height among other characteristics can be measured and monitored.

The PROFILEMASTER SPS 80 is specially designed to measure the rebar in the rolling mill without having limitations in terms of rolling speed. Since many rolling mills produce rebar in more than one strand, ZUMBACH’s PROFILMASTER can handle up to 3 strands simultaneously with one single gauge. Every individual strand is measured and related statistics can be generated.

ZUMBACH’s experience of supplying measuring systems into the metal and steel market helped us designing a solid and reliable system for such applications and will help our customers producing rebar products with higher quality and higher efficiency.

Customer Benefits / Main Features

  • REBAR measurement irrelevant to rolling speed
  • Multi-Strand measurement of rebar up to 3 strands in one measuring gauge
  • Provides 100% inspection in real time
  • Reduces start-up time
  • Increases the repeatability and precision of your end product
  • Improves process control
  • Reduces scrap and production costs
  • Saves raw material and post processing costs
  • Detects process problems at an early stage
  • Industry 4.0 ready – OPC UA (integrates in a seamless way to your network or higher-level systems)
  • Simple cleaning requirements, giving short maintenance needs
  • Logging of all production data for QC department
  • Makes post production measurements irrelevant
  • Reliable operation in harsh conditions, product temperatures up to 1200° C
 

 

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CONTACT

World Wide Sales Offices and USA Headquarters
Zumbach Electronic AG (H.Q.)
Hauptstrasse 93, CH-2552 Orpund Schweiz

Tel. +41 (0)32 356 04 00
Fax: +41 (0)32 356 04 30
E-mail: sales@zumbach.ch

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